3 In 1 H-Beam Combination Machine

1. Technical parameters:

Fig.1 Welding H-beam section specifications

• Suitable work piece web height h: 200-1500mm
• Suitable work piece web thickness a:6-32mm
• Suitable work piece flange width b: 180-800mm
• Suitable work piece flange thickness s: 6-40mm
• Suitable work piece length:4000-15000mm
• Web and flange Taper Angle in Degrees :Max8 degree

 

NOTE:

If material is Q235(yield strength 235MPa), tensile strength is 400MPa, the strength thickness is up to40mm;

If material is Q345(yield strength 345MPa), tensile strength is 600MPa, the strength thickness is up to30mm;

 

• Weld-toe size of single pass: 8mm
• Assembly, welding and straightening speed: same 0.2-2m/min
• Hydraulic pump station power: one set( 4KW,rated work pressure is 16MPa)
• Total power: 20KW(two welding power is 180KVA)

 

2. Main units:

• Welding system: China Chengdu huayuan SAW welder MZ1000 Or

Lincoln DC-1000 Welder

• C. Inverter: Mitsubishi of Japan
• PLC control system: Mitsubishi of Japan
• Reducer: Wunan of China
  • Cable connector: Weipu
  • Hydraulic station: Ningbo Chuangli of China
  • Hydraulic cylinder: Ningbo Chuangli of China
  • Main electrical component: Siemens
  • Flux feeding and recovery system: WUXI liantong (100KG*2)
  2. Structure character
• Appearance see below picturePHJ15 H-beam Assembly-Welding-Straightening Integrating machine is an advanced and high efficiency equipment for welding H-beam production, integrating precision assembly, stable SAW welding, flange deformation straightening and welding of H-beam together. It has merits of compact structure, small area occupying, high automatic and high productivity. It mainly consists of assembly unit、welding unit、straightening unit、conveyor、hydraulic system and electrical control system, etc.2.1 Assembly unit:

  There are 3 sets of manipulator among input conveyors of the equipment, for roughaligning and positioning of flange and web. When sheets are hoisted onto the equipment, these manipulators can support the sheets and align them, preventing the sheets from dumping, making operation safe and reliable.

  There are 2 sets of positioning units for flange and web each, with the positioning style of both sides are hydraulic cylinder( not one side lead-screw, the other side hydraulic cylinder), making accurate positioning of the work-piece.

  The lead-screw positioning units(2 for flange, 2 for web) are joint together thru coupling shaft of reducer, guaranteeing in-phase working of the units, as well as simple and quick adjustment for different size of H-beam.

  After web and flange are sent into the equipment, the tail aligning unit will be raised

  automatically, making sure alignment of face of flanges and web.

  2.2 Welding unit

  2 sets of U.S. LINCOLN DC-1000 SAW system(or china brand 1000A power source) welding power source.

  2 sets of automatic flux recycling system are used for conveying flux to the welding seam and screening and recycling un-sintered flux by way of the suction hole at the rear side of torch, and sucking the flux back into flux barrel for re-use.

   

  2.3 Straightening unit:

  Deformation happens at the flanges post welding. For this reason, 1 set of flange straightening unit is equiped at the output side of the equipment. It is mechanic down-stroke style, of strong force and easy control.

  Thickness of flange that can be straightened see below table（tensile strength σb≈345MPa）

  Flange thickness （mm）	6～12	12～18	18～22	22～26	26～30
  Flange width （mm）	200～800	450～800	560～800	650～800	700～800

   

  Thickness of flange that can be straightened see below table（tensile strength σb≈235MPa）

After welding, one side of web will be subjected to heat input, making H-beam expanding and bending upward. For this reason, 2 sets of elevating conveyor are used for supporting H-beam.

The equipment has the same speed for assembly、welding and straightening which is VF controlled and displayed in digit, adapting to manufacture of H-beam of various specification.

2. Supply range

• Main body: Assembly unit, welding system, straightening unit, top gantry, flux recovery system
• Input conveyor: Total length around 10m, 3 sets of manipulator for rough aligning and

supporting of flange and web

• Output conveyor: Total length around 10m, 2 segments of elevating conveyor
• Welding power source: 2 sets of Chengdu huayuan SAW welder MZ1000(single arc single wire) or Lincoln DC-1000 welder, 2 sets of NA-3S wire-feeder and control board
• flux feeding and recovery unit:100kg*2
• Hydraulic pump station: 1 set
• Control system: 1 set
• Spare parts: 8 pieces of wire-guide, 4 pieces of feeding tube, pushbutton

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• Technical documents
• Operating manual（ electrical diagram、hydraulic diagram, etc.）
• Inverter manual, hydraulic pump station manual, SAW welder manual
• Delivery list
• Certificate